IN PROCESS EQUIPMENT DESIGNING

IN PROCESS EQUIPMENT DESIGNING :

Process Equipment & Pressure Vessel Technology :

• Introduction about process Industry and EPC (Engineering , Procurement , Construction ) industry
• List of Equipments used in Industries, their introduction, applications Indian process plants, fabricators, engineering companies, LSTK Contractors and Detail Engineering consultants

Material Technology related to Pressure Vessel Design and Engineering :

• Basics on Material Technology related to Pressure Vessel Design
• Stress strain Diagrams, Types of Materials, Commonly used carbon steels, Stainless steels, Low and High alloy steels, ASME Code properties for different materials and Engineering properties related to materials
• Factors governing choice of materials, criteria for material selection for process equipment
• Materials for Different temperature requirements (High and Low Temperature), NACE requirements, Hydrogen Requirements, Petrochemical Requirements, Sour gas service requirements,cryogenic services
• Types of Gaskets , Gasket material selection , Role of gaskets in Pressure Vessel Design

ASME Codes and its relation to Pressure Vessel Design :

• Introduction of Various Standards of Different Consulting and Engineering Companies
• Codes related to Pressure Vessels & Process Equipments, (ASME Sec.VIII Div.1, Latest issue, ASME Sec II, TEMA and API 650 etc.)
• Code philosophy understanding requirements of codes.- ie conditions/clauses governing pressure vessel design under ASME Sec VIII Div 1
• Pressure vessel categories & code rules for design of Pressure Vessel Design

ASME Mechanical Design of Pressure Vessels :

• Design and Analysis of Pressure Vessels & Component & Coded Design of Pressure Vessels (ASME Section VIII Division 1)
• Internal and External Pressure Design , Design of cylindrical vessels, various types of dished heads, flat heads
• Design of Jacketed vessels, Limpet Coils, Horizontal equipments with saddle support
• Various Types of Supports & Attachments: Leg, Skirt, Bracket Supports
• Lifting attachments , Design of Anchor Bolts , Safe Loads for Ropes and Chains
• Nozzle openings and reinforcements,Nozzle Local Load Analysis
• Welded joints, Butt welded joints of unequal Thicknesses, Application of Welding Symbols
• Role of MAP, MAWP, Design Pressure, Design Temperatures, Allowable Stresses, Corrosion Allowance and Loadings as per ASME in Pressure Vessel Design
• Impact Testing, PWHT along with heating rates and cooling rates, Hydrotest pressure, Stamping of Vessels
• Fabrication of Pressure Vessels :
• Plate rolling, Plate Bending, Welding methodologies (STAW, GTAW, GMAW, SMAW) , welding symbols , fabrication sequences , fabrication schedules, plate forming, cutting etc
• Hydrotesting of pressure vessels, pneumatic testing of pressure vessels
• Painting and coating for corrosion protection, surface preparation, pickling & passivation of process equipments

ASME Column & Tower Internals :

• Types of Internals
• Functions of Internals
• Process aspect of these internals
• Specialized manufacturers of internals
• Scope and design of the internals

ASME Design & Analysis of Heat Exchangers :

• Heat Exchanger Types , Classifiactions , TEMA types, classifications
• Design of Shell ,Channel, Shell Bonnet , Channel Cover , Selection of Girth Flanges
• Limitations in the use of heat exchangers
• Components of Heat Exchangers
• Design aspects in the design of Heat Exchangers
• Tubesheet Design: Fixed Tubesheet , Floating Tubesheet , U – Tubesheet
• Design of tubesheet as per TEMA as per Bending and Shear Loading
• Limiting cases in the design of heat exchangers

Testing of Heat ExchangersIntroduction to the following types of heat exchangers :

ASME Detailing Engineering Aspects of Process Equipements :

• Understanding the BASIC ENGINEERING PACKAGE , Tender requirements of Clients , Engineering Design Basis , Understanding the Client and Project requirements , Issues co agreed between client and the Consultant
• Preparation of Technical Specifications : Process Data Sheets and Mechanical Data Sheets
• Information flow between Process and Mechanical and other relevant data required to prepare the Technical Specification
• Understanding the scope of supply between mechanical,Civil & process
• Enquiry Stage design , drawings and other relevant calculations
• Floating of enquiries to vendors and use of SAP system for proper Documentation
• Evaluaton of Vendor Offers , Preparation of Technical Queries , Technical Bid Evaluation , Technical Recommendation to be given to the Client

ADDRESS :